Breaking Emulsion and Dehydration Turbine Oil Purificaton Machine Turbine Oil Regeneration Machine

• Customization: Available
• Certification: TüV, ISO9001, CE
• Application: Turbine Oil, Lubricant Oil
• Model NO.: ZJA
• Folw Rate: 10-300L/Min
• Vacuum Degree: -0.06~-0.096MPa
• Flow Rate: 360liters/Hour~12000liters/Hour
• Working Pressure: Less Than 0.3 MPa
• Working Temperature: 0~100degrees
• Power Supply: as Per Requirement
• Noise: Less Than 75dba
• Heating Power: 15kw~150kw
• Gas Content: Less Than 0.1%
• Demulsification Value: Less Than 10mins
• Cleanness: Less Than 6nas
• Precision: Less Than 5micron Meters
• Water Content: Less Than 80ppm
• Color: Customized
• Size: About 1800*1500*1800mm or Customized
• Weight: Large Than 500kg
• Transport Package: Wooden Case
• Specification: carbon steel
• Trademark: Tongrui
• Origin: China
• HS Code: 8421299090
• Production Capacity: 100sets Per Month

Product Description

Product Description

Tongrui ZJC series turbine oil purifier has special patented technologies, set vacuum drying, separation engineering technology, cohesion technology, adsorption technology and sophisticated filtering technologies. Under high vacuum condition, the oil purifier can remove the water, gas and impurities in the oil quickly and reliably, increasing break emulsification ability, and comprehensively improve the quality of the oil to achieve online operation. It can remove water without stopping the machine, so that the waste oil to new oil standard, easy to operate .

Such as power plants, steam turbines during the long running, moisture, dust and solid particles of impurities inevitably mixed in the turbine oil due to a variety of complex reasons,which accelerated oil oxidation, fueled bubble, fouling and sludge formation, causing seriously emulsified oil, leading oil and water difficult to separate, at last reducing oil lubrication, wear, heat dissipation, dispersion, cooling performance.At the same time, it causes the corrosion and wear of metal parts to affect the safe operation of the turbine. ZJC series of oil purifier device is designed to solve the above problems.

Detailed Photos

Main parts:
 

Three stages filters design

Two stages impurities filters to remove impurities quickly and thoroughly
One tank filled many pieces water separator filters, highly efficient to remove water
 

Heaters:

low temperature heating
Circulating heating
 

High vacuum

High vacuum to remove gas from oil
High vacuum to combine the temperature to remove water

Automatic control, easy to operate
 

Some customer usually choose designs:

1)PLC control  2) Weather-proof box, trailer  3)Turbine oil color remove design

Turbine oil usually with much water and highly emulsified

The right picture was taken by our customer before.

One is handled before, the other is after handled

The clean oil is gotten by ZJC series turbine oil recycling machine removed water, gas, impurities.
 

Working principle

When the oil purifier works, the waste oil remove large capacity of impurities through special filters. Use a special water separator and personalized vacuum separator, which used the oil-wet hydrophobic technology and "cavitation" principle, the waste oil in a vacuum separator expanded to several hundred times larger than the original, and "cavitation"system also allows the oil evaporation surface area is increasing, and evaporated interface constantly updated, so that the water in the oil quickly vaporized  under low heat, high vacuum, large surface, high pumping speed conditions exhausted by the vacuum system.

The water and gas discharged from the upper portion of the vacuum separator, after twice cooling and dehumidification cooling system, and finally discharged from the vacuum pump.

The dry oil in vacuum separator which dewatered by vacuum pump, and become positive pressure through the oil pump. After fine filtration, the clean oil discharged from outlet valve after cooling. Then the process is over.

Product Parameters

Item		unit	ZJC-10		ZJC-20	ZJC-30	ZJC-50	ZJC-75	ZJC-100	ZJC-150	ZJC-200	ZJC-300
Flow rate		L/H	600		1200	1800	3000	4500	6000	9000	12000	18000
Vacuum degree		Mpa	-0.06 ~ -0.096
Working pressure		Mpa	≤0.3
Fault free		H	≥4000
Continuous working time		H	≥150
Working temperature		ºC	40 ~ 70
Heating power		kW	15		18	30	45	60	72	72	84	94
Total Power		kW	17		20	33	49	66	79	81	97	120
weight		Kg	500		530	570	780	800	960	1050	1100	1300
Dimensions	L	mm	1300		1350	1450	1500	1500	1800	1800	1800	2000
	W	mm	1000		1000	1100	1150	1000	1500	1650	1500	1600
	H	mm	1450		1450	1500	1650	1750	1800	1900	2000	2000
Oil index after treatment
Water content				80ppm
Gas content				≤0.1%
cleanness				≤5µm(or as per requirement)
Demulsification Value				≤10 min

Our Advantages

 

1. it completely breaking the emulsion by adopt vacuum technology, molecular absorption, vacuum drying, automatically break emulsification technology.
2. Used unique ternary once dehydration method, not only remove large amounts of water from oil, but also remove trace moisture from oil, with high efficiency of dehydration and breaking the emulsion, it can let the serious turbid emulsion oil become transparent cleaning.
3. n be washed and repeatedly use, it have long life and  need low cost. High-precision filter configuration can effectively remove fine particulate impurities from the oil.
4. it using a combination of strong wind and water-cooled technology media condensing unit, condensing and except water from high temperature and high fever mixed gas, it improved the effective output power of the equipment, and extend the life of equipment.
5. It have adopt low-load design in heater, ensured it can heat oil uniformly, can effectively prevent cracking and aging hazards of oil.
6. Advanced electrical systems and automatic infrared oil control system.
7. it can unattended running with the turbine or other equipment, low noise, it correspond the high standard of world environmental protection requirements.
8. ZJC with the automatic drainage device can drain continuously, it is easy operation and hommization.
9. If oil acid value is too high, you can choice BZ regeneration device to mach ZJC, reduce the acid value and dielectric loss, after process, acid value ≤0.03(mgKOH/g), let quality indicator meet the standard of "GB / T 7596-2008" the operation of turbine oil quality standards ". it can demulsification, dehydration, remove acid and impurities online, let the turbid emulsified turbine oil become clear and transparent.

working site

THE ABOVE ARE SOME WORKING SITES ABOUT THE OIL PURIFIERS FROM CUSTOMERS, MORE DETAILS, THEN PLEASE FEEL FREE TO GET CONTACT WITH US!

Company Profile

Being engaged in researching and manufacturing oil purifier, oil filtration and oil recycling equipment, Chongqing Tongrui Filtration Equipment Manufacturing Co., Ltd is a very professional and reputable manufacturer with unique technology and rich experience in oil purifier industry, all the products manufactured by us confirm to international standards in quality and efficiency.

Our products are largely used in the fields of electric power, petroleum, natural gas, mine, machinery manufacturing, steel, metallurgy, chemical industry, railway station, aviation and shipping etc. Large enterprise. Our products involve in ZJA Series Double Stage Vacuum Insulation Oil and Transformer Oil Purifier, ZJB\ZJB-T Series Vacuum Transformer Oil Purifier, ZJC Series Turbine Oil Refinery, ZJD Series Lubrication and Hydraulic Oil Purifier, ZJL Series Multi-function Oil Recycling system, YL Series Portable Oil Purifier, NRY Engine Oil Recycling Machine and ZJD-F Fuel Oil Purifier etc. Our machines cover more than 100 kinds of products in 10 series and can meet different needs of customers. We can offer different settle blueprint according to customers′ special requirement to confirm safety production and decrease cost.

Our customers are involving in more than 30 provinces and districts based on high quality, advanced technology and excellent service. Our machine mainly sold to Middle East(Dubai, Pakistan, Yeman, Saudi Arabia), Southwest of Asia(Singapore, Malaysia, Indonesia, Viet nam, Cambodia, Philippines, Hongkong), Africa(Egypt, Kenya, Mali, Lybia), Europe (Italy, England, Albania, Spain, Greece) and South America (Hondurase, Mexico, Colombia, Chile, Peru) etc.

More choices

Main products: 
Our products as follows:
1. Insulating/ Transformer oil purifier
1.1. ZJA Double-stage vacuum Transformer and insulation oil purifier
1.2. ZJR Multifunction Oil Recycling machine
1.3. ZJL Mobile Transformer oil purifier
1.4. ZJB Single-stage vacuum insulation oil purifier
2. Engine oil recycling plant
2.1. NRY Engine oil Recycling plant
3. Lubricating oil, Hydraulic oil purification plant
3.1. ZJD Vacuum lubricating oil purifier
3.2. ZJD-R vacuum lubricating oil decolorization plant
3.3 ZJD-F Oil Purifier for Fuel oil, Light oil
3.4 ZJD-S Oil Water Separator
4. Portable Mini Oil Purifier and Oiling Purifier
4.1 YL Portable Mini Oil Purifier
5. Turbine oil purifier
5.1. ZJC vacuum turbine oil regeneration purifier
5.2 ZJC-C Tongrui Vacuum Oil Water Separator
6. Other products:
6.1 BZ Transformer Oil Decolorization system
6.2 ZL Multi-function oil purifier
6.3 DIR Distilling machine
6.4 DDR Diesel Fuel Oil Distillation Equipment
7. Chemicals: 7.1 Tetraethylene Pentamine (TEPA) 7.2 Activated White Clay 7.3. Water Glass (sodium silicate )
More needs to consult in details!

FAQ

1) How many days to delivery the machine? 

If it is in stock, then only needs about 1~2work days. If it is not in stock, then it needs about 5~7work days

2) Can it be handled the high water turbine oil?

Yes, it is. Tongrui ZJC series turbine oil purifier has its sepecial water seperator filters inside the machine. It can remove the water quickly. Many customers purchased many sets machines for their different working sites. 

3) Is the machine PLC control or not? 

The standard type ZJC series turbine oil purifier, which is not PLC control. If you want this designed PLC, we can customize that for you. Just infrom the sales manager you demands. 

More details, welcome to get contact furtherly.